Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! Read More. TORQ-DRIVE CLUTCH (HD) | Rekluse For removing the cover, move up down and reveal the clutch cable adjuster. Air Density, Harley-Davidson EFI The measurement remains the same for all the Sportster XL from 2004 to 2006. For Sportster, you will need 42 foot-pounds of optimal torque capacity. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. Harley Davidson Tuneup and Engine Specs - Vintage Golf Cart Parts, Inc. To cylinder heads Come join the . Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. 9-12 foot pounds After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. Oil Pump cover bolts Learn how to replace it on your bike! in. The other question I have issues over is what size of socket or wrench to use. Primary Cover screws Now, you need to bring your service manual and follow the instruction. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). With this drive-train, the Harley-Davidson Freewheeler . Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! 25-40 foot pounds. 15-30 inch pounds Derby is 84-108 inch (7-9 ft.) lbs. Install a TC 88/95 cam Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! #2. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. Drag Strip Gallery Sportster Unlimited SOURCE: Need the torque specs on clutch for a 85 FLHTC. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. Or did you lose the key to your Harley Davidson? I have had best luck splitting the difference between the upper and lower values. I also understand that a lot of people would like to work on their bikes, and thats great. It's quite possible the person asking is referring to a completely different motorcycle. Heritage softail deluxe FLSTNT. Profession Tuning on a Shade Tree Budget, Engine Performance (95.25 mm)Stroke - 4.00 in. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Which my wrench clicked at about 120. Sportster MT MT 4. The compensator sprocket 150-165 foot pounds. This is from the 17 Touring Service manual. SPECIFICATION. Torque specs | Road Glide It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. Pressure plate torque specs? | TTORA Forum Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. lbs. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Camshafts If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. Street Engine, The Yet, it covers a massive space. 0000019537 00000 n Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. 2001-2009 Harley Touring Engine Specifications & Torque Specs Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. Wheelbase. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. <> 30-40 foot pounds 90-120 inch pounds Testing the Innovate Motorsport LM-1 portable air fuel meter engines, HD 2007/08 Yes, those torque values are correct and don't forget to use some red locktite. The torque has been increased from . Henceforth, you must know how much torque each nuts and screws require. First, you need to pull back the rubber cover from the clutch lever. %PDF-1.4 % Rear Wheel Sprocket bolts Keep in mind this is the one for the 2007 modeles . TC95 100HP Street Reduce Engine Ping, High Heat on 2007/08 HD lbs. 0000007800 00000 n Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! These specs come from the engineers who designed and built the bikes. Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. Install lockplate (6) over nut (5) such that Insert a 7/16 in drill bit (1) through hole in front axle. What I stated is a direct addendum from Big Dog. 85 FLHTC Clutch Specs needed | V-Twin Forum Engine Tuning Repair manual verses what everyone says. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. Then you have the tools for repeating the same task later and for any other work you want to perform. Torque Specifications Archives - AutoZone Then return it one-quarter turn. Torque specs | Harley Davidson Forums 25-40 foot pounds. Transmission side cover bolt torque | Harley Davidson Forums I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. 5/16 inch bolts Which starts here in the milwaukee area on Wednesday. Use my videos as a visual reference before or as your working on your bike. And depending on how much you rub off, it will let the clutch open up. New comments cannot be posted and votes cannot be cast. as instructed in your factory manual. it sure seems low to me, but just checkin with the pros here before i get all greasy. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. Gear Ratios 110-120 foot pounds Don't have a 2001 Dyna manual but here's a 2003. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. . Battery. Nightrider COPYRIGHT When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Harley-Davidson CVO Street Glide Specs. Not everyone has a mechanical aptitude. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. 45-55 foot pounds Now, release the locknut and adjuster both nuts slightly. maximum. Not adjustable. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Manage Settings Specifications. The above list has only described the torques for different parts where you will need the wrench. 3.80 litres (4.02 US quarts) Other specifications. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Motor Oil Who Manufactures Harley Davidson Spark Plugs? General Torque Specifications. Then, release the jam nut that you can view on top of the adjuster to keep it in place. I opted for a machine shim.. they didn't come out with the updated comensator until 07. 32-40 inch pounds Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. the torque specs for the pressure plate to flywheel are 14ftlbs. 15-20 foot pounds No two are exactly alike, and each one has its own story. tourbox. Proceed as follows: a. #10 - 22 in. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. Figure 1. MPH at RPM I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . 0000001116 00000 n 18-22 foot pounds It just seems like 75 is pretty weak.. 06. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Instructions say refer to the manual. DIESEL-FUMES. 12-18 foot pounds Color options. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade Now you have to follow the instructions given in your service manual to maintain correct tightness. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. SOURCE: Need the torque specs on clutch for a 85 FLHTC. gear lube. Locate the chain tensioner assembly and loosen the top center nut a . Cougar. Harley-Davidson Street Glide Special Technical Specifications Clutch spring bolts | Harley Davidson Forums Now you need to allow enough room for the adjuster to release all the tension on the clutch. 0000009501 00000 n EVO 64 HP Stage 1 Search the site https://amzn.to/3Qtz61AUse Code . Tappet Screen Plug Pinion Gear nut In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? They should be the same for 2001 Dyna. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. Step 1 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Its time I addressed the issue of tools & torque specifications. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. 83. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. 0000016060 00000 n Improve Throttle Response lbs. 100 in lbs for the clutch diaphragm bolts. 3 0 obj Harley Davidson Motorcycle Specs - Bike Specifications Technical __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Your email address will not be published. 70-80 inch pounds See Figure 58. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Though I didn't make it quiet to the 50 degree line. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). 140 ft-lbs. Exhaust Systems Cast Wheel And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. torque specs for derby cover?? - Harley Davidson Forums Otherwise apply general torque specs according to bolt size. 10-12 foot pounds Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. 0000007875 00000 n What is the torque spec for the clutch spring plate screws - Fixya Bolt Torque Values - Nightrider.com Engine sprocket nut torques to 150-165 foot pounds. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. There you will find explanations on Harley Clutch Adjustment Torque specs too. How To Adjust Harley Clutch? [Each Step Explained] - Moto Picks If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. Carburetor Make sure your bike cools off properly before you start the work. Nightrider.com 0. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. 35-40 foot pounds. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. Front Brake Caliper mounting screws Twin Cam 88/95 document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. All Twin Cam motors are 90-108 in.lbs. Harley-Davidson Breakout 114 Specs. . 55-65 foot pounds Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Torque Specs for Harley Davidson Primary Cover and Derby Cover 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. 15-18 foot pounds 23-27 foot pounds Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! When component part replacement is necessary, use the engine type and serial number to identify the correct part. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . in. You can use the following SAE Torque Chart as a guide. Motorcycle Clutch & Drivetrain | Harley-Davidson USA Rear Master Cylinder mounting nut So, insert your screwdriver or Allen key and follow the given instruction. This article aimed to let you know about how to adjust Harley clutch cable. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. The diaphragm spring bolts should be 90-110 in/lbs. What issue? Tappet Guide bolts How to get Professional Tuning Results vs Twin Cam: What Makes the Difference? After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. But what about the torque capacity of the engine of different Harley models. 0000015868 00000 n 9-10 foot pound The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. To frame Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. How did I know you werent using a service manual? Primary chaincase to engine bolts: 16-18. Thats the point where you need to the adjustment. thanks guys. Now you should slacken the larger lock nut by unfastening it with your fingers. 0000032160 00000 n You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. (front) and the clutch sprocket (rear). By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. It will help you know the torque values precisely. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. By nucseal in forum Harley Trike Conversions Replies: 3 Last . Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. The torque specs are the same as with any Evolution engine. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Therefore, tighten the jam nut . 88 cu. A 5/16-inch bolt should be tightened to 12 foot-pounds. Whatever the need, you need to work with specific torques for each part. 115 in lbs for the primary screws. Posted on Sep 24, 2009 Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. TC96 2007 Stage 1/2 Refer to Table 18. Miscellaneous He said that before they redesigned the compensator. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. MANUFACTURING TOLERANCES. CUSTOM Buy Books and Manuals Next, put the spring, cover, and screws back just like they were. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. Shovel head torque specs : r/Harley - reddit (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Starter Jack shaft bolt(torque) | Harley-Davidson Riders Club of Great 22.71 litres (6.00 US gallons) Oil capacity. 0000001947 00000 n Performance Calculations Rammer Performance Air Cleaners 10. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. Need a couple torque values | Harley Davidson V-Rod Forum Ask us a Question. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. @3XL`=8$(d ;1"+0aO o/(aqS,5M After that, tighten the lever or turn it inward for the opposite effect. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. #8 - 14 in. what's the torque for clutch release cover? | V-Twin Forum It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. I printed off the complete torque specs for the softail models . Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Camshafts Unlock more power! fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. 0000009625 00000 n Harley-Davidson Freewheeler Technical Specifications They will ensure that full servicing free of cost. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Clutch lever free play: 1/16". 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 Then turn the bolts of your derby cover with your hand and carefully tighten them down. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. This demonstrates a serious lack of understanding basic tool use and assessment ability. Save my name, email, and website in this browser for the next time I comment. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. Carburetor Troubleshooting First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. Left-hand thread..heh heh. While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. 90-120 inch pounds Trick for Getting Torque Specs - YouTube Refer to applicable Service Manual. 5. Harley Davidson Touring How to Install Screamin Eagle Compensator When I get this question it is not one I will answer. Your email address will not be published. TC 100HP 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. Transmission sprocket nut: 80-90. SPECIFICATIONS . Address what you may be asking? Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. They changed the Compensator system on the 103in between 2013 and 2014. People want quik and easy not right. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change -EFI modifications explained, Modification, Crankcase bolts 0000028181 00000 n The 2010 Service Manual has two different values for the banjo bolts. Place your catch pan under the primary and remove the drain plug. Charging system.
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